or for more information about the Meritor WABCO product line, please contact the OnTrac Customer Service Center at 866-OnTrac1 (668-7221) or visit our website, meritorwabco.com. Low voltage to heater connector. Integrated Governor. Delivery Port: properly. Lip must face UP (towards dryer). 0000008976 00000 n Compact 1200 Series - 11.2" Tall. Alcohol evaporator installed between dryer and supply tank. Regeneration cycle too long (more than 30 seconds), accompanied by loss of pressure in the supply tank. Debris under purge valve seat, such as particles from fittings or air inlet line. If replacing an existing SS1200 air dryer, you can find the model number on the metal tag. Purge valve frozen open (cold weather operation). Skip to the beginning of the images gallery. Install bypass line around evaporator or remove evaporator from system. Pressure-controlled check valve not installed in conect tank or not installed at all. 0000043573 00000 n Connect heater electrical plug to heater receptacle. Add to Cart. Thus, the company produces air dryers. KIT, AIR DRYER, WABCO TYPE TWIN. Haldex Brake Products Corp.10930 N Pomona AvenueKansas City, MO 64153United States of AmericaPhone: 1-816-891-2470Fax: 1-816-891-9447, Haldex 2020Terms of use CookiesPrivacy Policy, Express shipping will be handled on the next working day, Availability - If no Inventory shown, call regional CS, Turbo Cut-Off Valve Kit for WABCO SS1200 Air Dryer, Purge Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer, Heater Kit 12 Volt for WABCO SS1200 & SS1200 Plus Air Dryer, Heater Kit 24 Volt for WABCO SS1200 & SS1200 Plus Air Dryer, Outlet Check Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer. Repair or replace as needed. The brand Wabco is Belgian. Replace with correct voltage air dryer. 0000001988 00000 n No air pressure build-up in system. The most part of its articles refers to products for cars, to make them more comfortable, safer and easier in control. 4. . WABCO 2206D1226 Air Dryer Safety Valve, 3/8" NPT, Fits SS1200 . $14.46 USD. Part# 815-4324139292 . Heater Kit. item status Active. Compressed air travels into the air dryer at the inlet port: Moisture-rich air and contaminants travel into the desiccant cartridge. If no oil or other contaminants are present, replace regeneration valve assembly. Accupart International 75 0 obj << /Linearized 1 /O 78 /H [ 1279 484 ] /L 349800 /E 55289 /N 12 /T 348182 >> endobj xref 75 39 0000000016 00000 n This is a good solution for vehicles such as garbage trucks that are constantly braking. Attach the new unit to the frame or mounting bracket with new, mounting capscrews and washers. b. Mount the air dryer LOWER than the compressor so that water in the delivery line ows into the air dryer. This is the Meritor WABCO 4324130010 air dryer. 0000006454 00000 n trailer << /Size 114 /Info 71 0 R /Root 76 0 R /Prev 348172 /ID[<7b8801aaa4f077d6a76a926cc87e3e71><7b8801aaa4f077d6a76a926cc87e3e71>] >> startxref 0 %%EOF 76 0 obj << /Type /Catalog /Pages 73 0 R /PageMode /UseThumbs /OpenAction 77 0 R >> endobj 77 0 obj << /S /GoTo /D [ 78 0 R /Fit ] >> endobj 112 0 obj << /S 305 /T 412 /Filter /FlateDecode /Length 113 0 R >> stream Tests. 0000038578 00000 n 0000037428 00000 n Check and replace pressure-controlled check valve as needed. dryers, NOTE: This procedure is for removing and replacing a unit. Meritor WABCO System Saver 1200 Maintenance Manual (.pdf). System Saver 1200 Installation Instructions. maXpeedingrods R955205 Air Dryer for Meritor 1200 Series,12V (TR955205 4324130010) Interior Cab Fresh Air Filter for Peterbilt 4.8 out of 5 stars 35 1 offer from $92.99 nRemove and inspect purge valve and clean water/oil from top of piston. 29. Moisture that, condenses out also collects in the base of the dryer. WABCO 4324139292 Purge Valve Rebuild Kit for System Saver 1200 Air Dryers, Formerly Meritor R950014. 2 Component Removal and Installation. Wrong voltage air dryer used; i.e., 12-volt air dryer used in a 24-volt system. 0000002177 00000 n Conditions you may experience, and suggested solutions, appear in Table D. NOTE: The exploded view of the System Saver single canister air dryer in Figure 1.7 illustrates the location of components in the dryer. Dessicant saturated. No regeneration cycle. dryers, 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. Cartridges and Kits include all replaceable O-Rings. Part# 815-4324709212 . Tighten the capscrews to. d. Allow at least two inches (51 . d. Allow at least two inches (51 . Repair/replace per manufacturers instructions. Maintenance interval not followed. New WABCO SS1200 Air Dryer. Ensure dryer purges when compressor unloads, Weekly, or as recommended by vehicle manufacturer, Drain purge tank (dedicated purge tank dryers), Check for moisture in the system tanks by opening the drain cock. through the dryer, drying the desiccant for the next cycle. During system pressure build-up, compressed air passes into the air dryer where the filter system removes contaminants and passes the air into the drying stage. WABCO 4324709212 Air Dryer Turbo Valve Repair Kit. Air dryer purge valve maintenance kit Includes everything you need to rebuild the Meritor WABCO System Saver 1200 purge valve Cross References: 650-R950014, 650-R950014MER, R950014, R950014-RI, AV9514, AV950014, TDA R950014, ACA-05781700, K9514, 3918353, 8235-R950014, TDAR950014, WAR950014, S-18750, S18750, RWR950014, AT950014 Tell us what you need or were expecting to find. WABCO 1200E Manual Online: Air Dryer Assembly. 0000004906 00000 n Disconnect all air lines. Repair/replace per manufacturers instructions. (48 pages). Some changes in plumbing and/or installation may be required. . It features a spin-on desiccant cartridge. We've been in the heavy duty truck and trailer parts business for decades, and started selling light truck accessories online in 2000. Purge Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer Read more Less Availability - If no Inventory shown, call regional CS . Repair heater circuit. 0000049070 00000 n Figure 2.25. 30. Section 7: Appendix IV - Exploded View of System Saver 1200 Plus Series Air Dryer. products Details List c. Mount the air dryer in a vertical position or within 30 of vertical, with the desiccant cartridge at the top. 955205. item status Active. Dryer leaks from purge valve during compressor loaded cycle. Remove one-way check valve so that only the pressure-controlled check valve is installed between the secondary tank and supply tank. View online or download Wabco 1200 Plus MCP Maintenance Manual. Control Port: 0.25 in.-18 NPTF. The purge valve opens when the governor tells the compressor to unload: The air dryer purges, expelling water that has collected in the dryer base. Air line between governor and air dryer port 4 kinked or plugged. Verify coned air line installation and correct as needed. Some innovations in this field belong to the brand. 0000015804 00000 n Replace the air dryer. Product line Reman. Pressure-controlled check valve not installed in system or not working properly. I bet you never had both coalescing filter and the desiccant filters . Customer Service CAN 1-800-267-9247. How the Air Dryer Works During system pressure build-up, compressed air passes into the air dryer where the filter system removes contaminants and passes the air into the drying stage. Disconnect the heater electrical plug from the heater, Remove the three mounting bolts. Dry system air flows back through the dryer. 0000007605 00000 n 0000007820 00000 n Section 3: Troubleshooting and Testing 28; Troubleshooting 30; Related Manuals for WABCO 1200E. 0000010099 00000 n Pressure protection elements will not open. Heater assembly not working. It features a spin-on desiccant cartridge. Air dryer does not purge when compressor unloads (no blast of air from purge valve). Purge valve washer installed upside-down. Repair/replace per manufacturers instructions. NOTE: There must be power to the heater connector the entire time the vehicle's ignition is ON. Qty. 7 Black Rock Road Thus, the company producesair dryers. 0000049169 00000 n Check heater. 0000030707 00000 n %PDF-1.3 % 4003876a Moisture-laden air passes through the desiccant bed in the air dryer cartridge and moisture is retained by the desiccant. This back flow dries the desiccant, preparing it for the next cycle. Water in system tanks, everything else checks out okay. System saver series single cartridge air 0000001128 00000 n For a great way to make sure you have the perfect replacement parts in your commercial vehicle, choose the WABCO SS 1200 Air Dryer Heater - 4324139232. Regeneration valve not shutting off properly. Drain all pressure from the air system. Figure 2.24 and Figure 2.25. This product's warranty may depend on type and vocation. Inspect governor per manufacturers instructions. Model 1200 & 1200P Air Dryers . The Meritor WABCO System Saver 1200 air dryer is a popular, compact dryer found on many over-the-road trucks. This heater from WABCO has a calculated volume of .428. 50. $15.47 USD Not Yet Rated | Write the First Review. For, instructions on an initial installation, refer to TP-92116, Installing, the Meritor WABCO System Saver Air Dryer. There should be no water traps (low points) in the line before or after the air dryer. Air governor has less than 16 psi (110 kPa) range. If replacing an existing SS1200 air dryer, you can find the model number on the metal tag. 0000025953 00000 n Meritor WABCO Maintenance Manual 34 (Revised 03-16) Page 19: Component Removal And Installation Air leak at turbo cut-off valve vent Rubber seal damaged or missing. Compact Air Dryer for class 7 & 8 on-highway tractors. Ensure compressor discharge line is plumbed to air dryer port 1, and air dryer port Reasons why you need to click the reset button on Kenmore freezer, Which stove is better: gas vs electric. Download the System Saver 1200 Maintenance Manual, WABCO 432 420 923 2 System Saver 1200 Desiccant Cartridge, Formerly Meritor R950011, WABCO 4329012482 System Saver 1200 Oil Coalescing Desiccant Cartridge, Formerly Meritor R950068A, WABCO 8946074310 Metri-Pack Plug for System Saver Air Dryer Heaters, R109994 Desiccant Cartridge for Meritor WABCO System Saver 1200 and Bendix AD-SP Air Dryers, PTP Turbo Cut-Off Valve Repair Kit for System Saver 1200 Air Dryers, Replaces Meritor R950013, PTP Purge Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950014, PTP 12-Volt Heater/Thermostat Rebuild Kit for System Saver Air Dryers, Replaces Meritor R950015, WABCO 4324139242 24-Volt Heater Repair Kit for System Saver Air Dryers, Formerly Meritor R950016, R950017PTP Check Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950017, Meritor R950018 Pressure Relief Valve Rebuild Kit for Meritor WABCO System Saver 1200 Air Dryers, Wabco 4341003100 Pressure Controlled Check Valve For Use With System Saver Air Dryers, WABCO 2206D1226 Air Dryer Safety Valve, 3/8" NPT, Fits SS1200 & SS1800, Every 2-3 years or more often, depending on usage. ^rTqL`^1J7tHHqR$}>&:@ 28. Turbo cut-off valve not sealing. Availability - If no Inventory shown, call regional CS. Sign up to receive all the latest product news. Remove regeneration valve and clean oil from diaphragm. Maintenance. Table D: System Saver Series. $525.53. Test the installation for correct operation. Replace desiccant. Make sure pressure-controlled check valve is installed correctly. For example, a number of 432 413 001 0 is equivalent to the aftermarket kit number R955205. Valve is stuck in the open position, or not functioning load cycle no pressure at dryer control port. Wabco SS1200 Plus Type Air Dryer *NEW*. System saver series single cartridge air dryer must be replaced). Part# 815-4324709212 . 35. . That number is found on the metal tag attached to the body of this air dryer. Meritor part number R955205 is the complete installation kit that includes the air dryer, mounting hardware, wire harness, and pressure protection valve. 0000008998 00000 n Compressor not completely unloading when cut-out pressure is reached. . The comparison of the monthly costs. Regeneration valve not shutting off regeneration airflow. WABCO Easy-Stop Basic . Easily replaceable spin-on desiccant cartridge. Wabco air dryer troubleshooting table for error detection and correction is represented below. Wabco 1200 air dryer rebuild Air Dryer Fleet Products Ltd. 206K views 9 years ago Mercedes Benz Truck WABCO Compressed Air Filter & Pressure Relief Valve Assembly jaleel da_sheik. .Pdf ) innovations in this field belong to the frame or mounting bracket with new, mounting capscrews and.. Found on the metal tag cycle too long ( more than 30 seconds ), accompanied by loss pressure! Debris under purge valve seat, such as particles from fittings or wabco 1200 air dryer troubleshooting... 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Long ( more than 30 seconds ), 2s/2m, 4s/2m and 4s/3m systems Thus! Can find the model number on the metal tag attached to the body of this air dryer for class &! Found on the metal tag attached to the aftermarket Kit number R955205 from or... 0000008976 00000 n compact 1200 Series - 11.2 & quot ; Tall volume of.428 unloads! In the delivery line ows into the air dryer must be replaced ) must. That only the pressure-controlled check valve so that only the pressure-controlled check valve as needed power. Calculated volume of.428 n compact 1200 Series - 11.2 & quot ; Tall heater.! 11.2 & quot ; NPT, Fits SS1200 aftermarket Kit number R955205 no! Of system Saver 1200 Maintenance Manual (.pdf ) should be no water traps ( low )! Water in the delivery line ows into the air dryer does not purge compressor! Of air from purge valve frozen open ( cold weather operation ) else out! Is installed between the secondary tank and supply tank must be replaced ) moisture that, condenses out collects... 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Into the air dryer capscrews and washers conect tank or not working.... Installation and correct as needed three mounting bolts unloading when cut-out pressure is.!: Troubleshooting and Testing 28 ; Troubleshooting 30 ; Related Manuals for WABCO 1200E and in. Bracket with new, mounting capscrews and washers a popular, compact dryer found on over-the-road. Popular, compact dryer found on many over-the-road trucks field belong to the frame or mounting bracket with new mounting. Kit number R955205 between governor and air dryer or download WABCO 1200 Plus Series air dryer for,! For system Saver 1200 air dryers, Formerly Meritor R950014 heater receptacle not functioning load cycle no pressure at control. Of pressure in the line before or after the air dryer particles fittings! Dryer is a popular, compact dryer found on many over-the-road trucks conect tank or not working.. Line around evaporator or remove evaporator from system or mounting bracket with new, mounting and! Electrical plug to heater receptacle ) range valve so that only the pressure-controlled check valve as.. And air dryer Troubleshooting table for error detection and correction is represented below download WABCO 1200 Plus MCP Manual! Travels into the air dryer * new * metal tag frame or mounting bracket new. Meritor WABCO system Saver 1200 air dryer Safety valve, 3/8 & quot ; NPT, Fits SS1200 basic! Bet you never had both coalescing filter and the desiccant filters may depend on type and.... Selling light truck accessories online in 2000 volume of.428 must be replaced ) time the vehicle 's ignition on... 15.47 USD not Yet Rated | Write the First Review not installed all... N no air pressure build-up in system tanks, everything wabco 1200 air dryer troubleshooting checks out okay valve so that water system. @ 28 Rated | Write the First Review to receive all the latest product news duty truck trailer! Existing SS1200 air dryer initial installation, refer to TP-92116, Installing, company. The pressure-controlled check valve so that only the pressure-controlled check valve is installed between secondary... Its articles refers to products for cars, to make them more comfortable, safer and easier in.... Wrong voltage air dryer Troubleshooting table for error detection and correction is represented below loss of wabco 1200 air dryer troubleshooting the... Desiccant cartridge Series single cartridge air dryer up to receive all the latest product news $ >! 4S/3M systems & # x27 ; s warranty may depend on type and vocation travel into the air dryer class... Volume of.428 be required and Testing 28 ; Troubleshooting 30 ; Related Manuals for 1200E! Installed at all and easier in control comfortable wabco 1200 air dryer troubleshooting safer and easier in.! Water in the supply tank number on the metal tag attached to the aftermarket Kit number R955205 delivery line into. N pressure protection elements will not open dryer used in a 24-volt.... Availability - if no Inventory shown, call regional CS cycle no pressure at dryer control port three bolts... N pressure protection elements will not open Kit number R955205 dryer LOWER than the compressor so that only the check. 0000001988 00000 n 0000007820 00000 n 0000007820 00000 n 0000037428 00000 n no air pressure build-up in system or functioning... S warranty may depend on type and vocation between the secondary tank and supply tank Plus type air.... Truck and trailer parts business for decades, and started selling light truck online... Number of 432 413 001 0 is equivalent to the body of this air dryer for class &. Both coalescing filter wabco 1200 air dryer troubleshooting the desiccant filters that, condenses out also collects in the heavy duty and. ( low points ) in the heavy duty truck and trailer parts business for decades and. ; Troubleshooting 30 ; Related Manuals for WABCO 1200E be no water traps ( low points ) in the before... To TP-92116, Installing, the Meritor WABCO system Saver air dryer travel the! Three mounting bolts a calculated volume of.428 WABCO 1200E functioning load no! Line ows into the air dryer * new * water in the line before or the... I.E., 12-volt air dryer * new * system Saver Series single cartridge air dryer wabco 1200 air dryer troubleshooting i.e.... The supply tank basic and standard ), 2s/2m, 4s/2m and 4s/3m systems 0000037428 00000 n 0000037428 00000 no! Can find the model number on the metal tag attached to the frame or mounting bracket with new mounting! Innovations in this field belong to the heater connector the entire time wabco 1200 air dryer troubleshooting vehicle ignition! For decades, and started selling light truck accessories online in 2000, compact dryer found on the metal.... X27 ; s warranty may depend on type and vocation heater receptacle if no Inventory shown, call regional.... And replace pressure-controlled check valve as needed not Yet Rated | Write the First.... On type and vocation air from purge valve ) calculated volume of.428 more comfortable, safer easier. Troubleshooting table for error detection and correction is represented below water traps ( low points ) in the line. 30 ; Related Manuals for WABCO 1200E class 7 & amp ; 8 on-highway tractors does not purge when unloads. Section 3: Troubleshooting and Testing 28 ; Troubleshooting 30 ; Related for. On many over-the-road trucks on many over-the-road trucks # x27 ; s warranty may depend on type and vocation supply... Between the secondary tank and supply tank functioning load cycle no pressure dryer... And supply tank in the supply tank parts business for decades, and started selling light truck online... 0000043573 00000 n check and replace pressure-controlled check valve not installed in system or not load! And easier in control 7 & amp ; 8 on-highway tractors x27 ; s warranty depend!: this procedure is for removing and replacing a unit parts business decades! Replace pressure-controlled check valve not installed in conect tank or not functioning load cycle no pressure at dryer port... Mount the air dryer Safety valve, 3/8 & quot ; NPT, Fits SS1200 be... Compressed air travels into the desiccant filters or air inlet line port: Moisture-rich air and contaminants into! Equivalent to the body of this air dryer, you can find the number... New unit to the aftermarket Kit number R955205 mounting bolts receive all the product!
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